An Exclusive Interview with Mr. Ashok Kapoor, Managing Director Kaptiva Injection Moulding Machines, with Modern Plastics India (MPI) magazine a Part of Modern Plastics Global Network
Mr. Kapoor, could you provide us with an overview of Kaptiva Injection Moulding Machines and its role within the Kapsun Resources Corporation Group?
Thank you for having me. Kaptiva Injection Moulding Machines is a key entity within the Kapsun Resources Corporation Group. Our primary focus is on manufacturing high- quality injection moulding machines that cater to the needs of the plastic industry. We take pride in our innovative approach and commitment to delivering cutting-edge solutions to our customers.
It’s impressive to hear about your dedication to innovation. Can you elaborate on the range of solutions that Kapsun Resources Corporation offers to the plastic industry?
Kapsun Resources Corporation is a conglomerate that comprises a total of 10 manufacturing facilities in India and another facility located overseas. Our goal is to provide a comprehensive suite of solutions for the plastic industry. This includes everything from state-of-the-art machinery like injection moulding machines to auxiliary equipment, Plastic Injection moulds, and even consulting services to optimize production processes.
That sounds like a holistic approach to serving the plastic industry. With such a broad spectrum of offerings, how has Kaptiva/Kapsun Resources adapted to the evolving landscape of the plastic industry in recent years?
The plastic industry has indeed undergone significant changes in recent years, particularly with a growing emphasis on sustainability and efficiency. At Kaptiva and Kapsun Resources, we’ve been proactive in incorporating eco-friendly features into our machinery, promoting circular economy practices, and investing in research to enhance the overall efficiency and performance of our equipment. This adaptability allows us to address the evolving needs of the industry.
That’s quite a journey. Could you share with us the history of Kapsun Resources Corporation and its roots in Vapi, Gujarat, India?
Kapsun Resources Corporation has its origins in the vibrant industrial town of Vapi, located in Gujarat, India. The company was founded with the vision to be a dynamic force in Plastic industry, offering innovative and reliable solutions to various sectors. Over time, we’ve evolved and expanded, establishing ourselves as a reputable and trusted BRAND in the industry, not only in India but also on the global stage.
It’s impressive to see how Kapsun Resources Corporation has grown and gained recognition. What do you consider as the company’s most significant achievements during its journey in the machine industry?
Our journey has been marked by several significant milestones. One of our proudest achievements is our ability to build 100% Made in INDIA Machines & products, providing consistent, reliable and high- quality solutions to our clients. We’ve built lasting relationships with our customers, and their trust in our capabilities speaks volumes. Additionally, our ability to adapt to changing industry landscapes, integrate cutting-edge technologies, and contribute to sustainability initiatives has been instrumental in our success.
Can you explain how Kaptiva’s range of servo injection moulding machines, particularly in the low, medium, and high tonnage segments, cater to the diverse needs of the plastic processing industry?
Kaptiva is 100% made In INDIA. Kaptiva Machines are Indian Operator Friendly Machines by Indian Engineers with Indian way to process Top class products at Affordable Cost. In our 14years of progress, we have successfully Developed & Installed special Models in Each Size of our machines with special features for each application with complete Type of Plastic Raw Materials & Grades, except Liquid Silicon. A Complete Solution / Know how for customers for processing Speciality Polymers, Complex Plastic alloys, Cellulose acetate, Fibres & Filled Polymers, with multi-barrels as well as Vertical + Horizontal combo Injection unit, All are successfully under production with our lot of customers across INDIA.
Kaptiva is successfully Processing High precision parts for Electronic, Medical, Electrical, Cosmetic / Jewellery, Locks & ties, PET performs & Cups , Cap & Closure, PVC- CPVC- PE Fittings & sanitary ware, Toys, Stationary, House wares daily needs, Packaging , Material Handing , White Goods & Consumer durables. Total Range from 80T to 1000T Injection moulding Machine.
The need for on-demand injection moulding is on the rise, what steps do you think injection moulders should take to keep up?
Processors should set up or Tie up for an R & D centre for product imagination / prototyping , reverse engineering, Enlarge existing range of their products being offered with continuous new products development for their customers & channel partners. Conversation of metal, ceramic, wood & other material components to Plastic components has become more easy with growing knowledge & capability of Processing machinery as well as availability of speciality Polymers for almost all type of applications, Today Plastic is as strong & durable as Steel, as clear / transparent as Glass, Flexible as rubber and stiff & long lasting as wood.
Processors are now in Driving seat to take up all best capabilities with best features to economical cost against aesthetics / durability , mass manufacturing . The most best part of Plastic Moulded parts is excellent recovery of cost after product service life, The Plastic Scrape cost is the best and Highest in today’s recycling of any other materials. Today Plastic is the best Material of current Era.
Sustainability is certainly a crucial aspect in today’s world. How has Kapsun Resources Corporation maintained its reputation as a reliable name in the machine industry?
Reliability has always been at the core of our values. We understand that our clients rely on our solutions to drive their operations, and we take that responsibility seriously. By consistently delivering products that meet or exceed expectations, providing prompt and effective after-sales support, and keeping a pulse on industry trends, we’ve earned a reputation for reliability and excellence.
In what facets do you believe AI can play a role in injection moulding?
AI can play a role in Moulding machine with Pressure Transducers at each stage of operation, Pressure Transducers Inside mould cavity to Monitor & Collect Exact process conditions, record them & use them for automatically correct processing conditions & machine setting to get best optimization for best energy cost as well as best process condition with correlation with Polymer Rheology as per Polymer Designs & Specifications. AI supports Plastic Materiel feeding to Injection moulded machine hoppers ,with précising blending as well as precise dosing of each shot, leading to precise weight tolerances, leading to big saving in input cost. AI support Automation for post the moulding process of components for assembly, packaging, & for storages.
Looking forward, what are your plans and aspirations for the future of Kapsun Resources Corporation?
Our aspirations remain aligned with our commitment to innovation, sustainability, and customer satisfaction. We aim to continue expanding our product offerings, integrating advanced technologies, and fostering collaborations that enhance our ability to provide comprehensive solutions. Furthermore, we see immense potential in contributing to the growth of the machine industry not only in India but also globally, and we’re dedicated to realizing that potential.
Sustainability is undoubtedly a crucial aspect. Can you share specific steps or initiatives that Kaptiva / Kapsun Resources has taken to promote sustainability within its operations and product offerings?
Sustainability is embedded in our corporate DNA. We’ve implemented energy-efficient manufacturing processes, reduced waste generation, and introduced machinery that supports recycling and eco- friendly materials. Additionally, we collaborate closely with our clients to develop solutions that align with their sustainability goals, contributing to a more environmentally responsible plastic industry.
Considering the growing emphasis on sustainability and efficiency in manufacturing, how does Kaptiva’s technology contribute to energy savings and reducing the environmental impact of plastic processing?
Kaptiva’s Key Success is due to capability of manufacturing machine suitable to customer needs, which are fully based on Customer experience & expectations. We being 100% made in INDIA with major In-house flexible manufacturing facility, Ability to attend individual Machine design & Drawings as per Customer special requirements , Customization of dedicated machine are manufactured, Mostly it is to save energy, optimization for particular product ,it process time & cost.
Kaptiva Offers solution with Hybrid, Servo, VFD, VDP with Individual Product which is Process focused machines to Customer for their target product cost. High tonnage Machines with Electrical drive for screw rotation for faster cycle time at very low operating cost.
Collaboration seems to be a key theme. Could you discuss any notable collaborations or partnerships that Kaptiva/Kapsun Resources has established to enhance its offerings or expand itsreach?
Collaboration is indeed a vital driver of growth and innovation. Over the years, we’ve partnered with both local and international research agencies, industry associations, and technology providers. These collaborations have enabled us to access the latest advancements in materials, processing techniques, and automation, allowing us to deliver cutting-edge solutions that meet the diverse needs of our global clientele.
It’s clear that technology plays a significant roleinyouroperations. Howis Kaptiva/ Kapsun Resources incorporating technological advancements, particularly in the context of digitalization and Industry 4.0?
Technology is at the heart of our operations. We’re actively embracing Industry 4.0 principles to create smart manufacturing environments. Our machines are equipped with advanced sensors and connectivity features that allow for real-time monitoring and optimization of production processes. This not only enhances efficiency but also provides valuable insights for continuous improvement.
As we conclude, could you share your vision for the future of Kaptiva Injection Moulding Machines and Kapsun Resources Corporation? Our vision is to continue being a global leader in the plastic industry solutions space. We’re committed to pushing the boundaries of innovation, sustainability, and customer satisfaction. By consistently delivering high-quality machinery, comprehensive solutions, and exceptional service, we aim to be the go- to partner for plastic industry players seeking excellence and progress.
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